ASP Unifrax Holdings - Chapter 11 Case Summary

Alkegen has filed for Chapter 11 bankruptcy amid weakened global industrial demand, Chinese supply overcapacity, declining electric vehicle sales, and an unsustainable $3.5 billion funded-debt load, pursuing a prepackaged restructuring to eliminate approximately $3.1 billion of funded debt, backed by $630 million in DIP financing and a Restructuring Support Agreement supported by holders of 99% of first lien claims.

Business Description

Headquartered in Irving, Texas, Ulysses Investment Holdco, Inc. ("Ulysses Investment Holdco"), together with its Debtor affiliates (collectively, the "Debtors") and their non-Debtor direct and indirect subsidiaries (collectively, the "Company" or "Alkegen"), is a leading global manufacturer of high-performance thermal management, filtration, emissions control, and battery fire protection solutions.

Excluding its stake in Luyang, Alkegen employs approximately 3,900 people in 23 countries. Sales to customers in North America, Europe, and Asia accounted for approximately 55 percent, 30 percent, and 15 percent, respectively, of Alkegen's revenue in 2025.

Alkegen has commenced these chapter 11 cases (the "Chapter 11 Cases") to implement a highly consensual and comprehensive value-maximizing transaction.


Corporate History

Alkegen as it exists today is the result of the consolidation of two global leaders in filtration and insulation materials: Unifrax LLC ("Unifrax") and Lydall, Inc. ("Lydall"). Unifrax's inception dates back to the groundbreaking invention of ceramic fiber in the 1940s, while Lydall's roots reach back to the mid-1800s, when the Lydall and Foulds families began manufacturing knitting needles. Following Unifrax's acquisition of Lydall in September 2021, the Company integrated operations under the "Alkegen" banner, and true to its innovative origins, Alkegen has been a pioneer in the production of high-quality specialty materials since its formation.

Unifrax

Lydall

Sponsor's Acquisition and the Formation of Alkegen

Luyang and Continued Expansion

Organizational Structure


Operations Overview

Alkegen has approximately 50 fully integrated global manufacturing facilities located in the United States, Canada, Europe, the Middle East, Africa, Asia, and Latin America, along with research and development centers around the globe. The Company's manufacturing plants, which are strategically positioned near local material supply and low-cost energy sources, allow it to provide customers with industry-leading products at competitive prices, and the Company continues to research and develop technologies to improve upon its existing products and explore new innovative solutions.

Alkegen's core portfolio currently includes high-temperature insulation materials such as refractory ceramic fiber, polycrystalline wool, low biopersistent fiber, and aerogel composites that are engineered into blankets, felts, papers, boards, and mats for use in steel and aluminum manufacturing, petrochemical refining, glass production, and mineral processing.

Relationship with Luyang

Sustainability

Organization

Alkegen is organized into two primary divisions—the industrial solutions group ("Industrial Solutions") and the mobility solutions group ("Mobility Solutions")—each of which addresses a variety of end user markets via a wide range of products. In addition, Alkegen includes an industrial filtration business ("Industrial Filtration") and a new start-up business, SiFAB®.


Prepetition Obligations

As of the Petition Date, Alkegen has approximately $3.34 billion in aggregate principal outstanding for its funded debt obligations. In addition to the $3.3 billion of principal outstanding, accrued interest and make-whole provisions result in total funded debt of $3.5 billion. The Company's prepetition capital structure is summarized below.

First Lien Credit Facilities

The Debtors are party to a first lien credit agreement dated as of September 30, 2024 (the "First Lien Credit Agreement"), by and among, inter alios, ASP Unifrax Holdings, Inc. ("ASP Unifrax"), as borrower, the lenders party thereto, JPMorgan Chase Bank, N.A., as administrative agent, and Wilmington Savings Fund Society, FSB, as collateral agent. The First Lien Credit Facilities, which consist of the Revolving Credit Facility and the First Lien Term Loans, are secured by liens on substantially all of the assets of the guarantors and ASP Unifrax (collectively, the "Secured Facility Pledgors"), subject to certain exclusions.

Secured Notes

Unsecured Notes

Capital Leases

Intercreditor Agreements

Equity Interests

Waivers and Forbearance Agreements


Events Leading to Bankruptcy

Business Challenges

Over the past several years, macroeconomic crosscurrents and market-specific pricing pressures have weakened global demand for industrial products, compressing Alkegen's margins and weakening its financial position. The Company's performance has been hampered by a number of factors, including rising interest rates and supply overcapacity, as well as company-specific factors such as underperformance in product development and suboptimal capital allocation, all in the face of an onerous capital structure.

The 2024 Refinancing

Against this backdrop, in 2023 Alkegen engaged Kirkland & Ellis LLP ("Kirkland") and Centerview Partners LLC ("Centerview") to evaluate options for addressing an upcoming 2025 maturity on the Company's then-existing first lien debt facility. Following an extensive marketing process involving both existing creditors and third-party financing sources that began in February 2024, the Company reached an agreement with the majority of its existing lenders and new third-party investors (who are now members of the Ad Hoc Group) on the terms of a series of transactions (the "2024 Refinancing") pursuant to which:

Operational Changes

Retention of Professionals and Enhanced Corporate Governance

Engagement with Key Stakeholders and Entry into the Restructuring Support Agreement

The Restructuring Transactions

The proposed transaction is expected to significantly delever Alkegen's balance sheet by eliminating approximately $3.1 billion of funded debt obligations and to provide Alkegen with $315 million in critical new money financing via the DIP Facility, which will be used to pay down the RCF Obligations, fund the Company's ongoing operations both during and after these Chapter 11 Cases, and ensure trade creditors are left unimpaired. The Restructuring Transactions will also result in $150 million of borrowing capacity upon emergence to fund working capital needs and growth. The key terms of the Restructuring Support Agreement and the Plan include the following:

Chapter 11 Filing and Go-Forward Strategy